Performance Monitoring & Collaborative Improvement

Industry Solution

Make decisions based on actual data

Production managers are under pressure to optimize the effectiveness and efficiency of their operations. However, this task is often difficult due to inconsistent data from different sources, which is often prepared and collected manually. Also, knowledge often gets lost since it is not documented in one place accessible to all stakeholders.

Our solution allows production managers to consistantly collect production data, calculate and visualize critical KPIs and create notifications if performance goes out of bounds.

If problems occur, the solutions supports a structured digital problem solving process and documents issues and their solutions such that others experiencing the same problem can leverage this exising knowledge.

We have a solution

Performance Monitoring & Collaborative Improvement provides the foundation for boosting your efficiency.

20%

Increase in operational efficiency at a brewery

  • Calculate KPIs based on a consistant set of data to understand how well your operations are performing
  • Easily create dashboard to visualize your data and KPIs to draw conclusions
  • Bring data from geographically distributed data sources together in one place for benchmakring and best practice identification
  • Define criteria for receiving alarms on desktop and mobile devices, so you know immediately if something is not working as planned
  • Solve issues along a structured path utilizing the methods of Ishikawa and 5-Why
  • Document solved issues such that this information can be utilized by others should the same problem arise again

10%

Increase in maintenance efficiency at a bottling plant of a soft drink manufacturer

  • Out of the box energy analysis (e.g. compressed air, electricity, water)
  • Easy identification and analysis of anomalies/ energy peaks
  • Flexible dashboard and KPI configuration with appealing visualization options (charts, pie, gauge, Sankey diagram, heat map)
  • Build on the data model and connectivity of MindSphere which allows to use the same data and assets with all MindSphere apps
  • Cloud based = scalability for multiple (worldwide) production sites
  • Foundation to get certified according to ISO 50001

10 %

Energy cost savings

Features


  • Obtain transparency about performance of your production processes
  • Compare performance of plants globally
  • Get notified if anomalies in KPIs occur
  • Digitalize the root-cause analysis process and build a knowledge base to increase efficiency of problem solving

Benefits


  • Increase OEE
  • Optimize operational performance
  • Reduce maintenance costs

Experience the product

How it works

Learn more about the applications and services that power this solution. 

SIMATIC Performance Insight

Increase your machine's productivity and detect the potential for improvement with best in class data visualization tailored to your needs. Proven SIMATIC automation know-how now available in MindSphere.

 

   

SIMATIC Notifier

Reduce reaction times and downtimes by monitoring your assets and sending notifications right to your staff's pocket.

 

 

   

SIMATIC Collaboration Board

Digitalize the paper-based root-cause analysis process and build a knowledge base to increase the efficiency of solution finding.

 

 

   

MindAccess IoT Value Plan and MindServices

MindAccess™ IoT Value Plan connects your assets and uses MindSphere applications to leverage your data.

MindService® offers training and professional services to support the development and implementation of your MindSphere solution.

 

Let's solve it - together.

Connect with us to find out how this solution can help accelerate your digital transformation journey.

 

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